This project is an important stage in the modernization of weight control technologies at railway enterprises of the metallurgical industry. Its implementation opens up new opportunities for the company in terms of increasing the efficiency, reliability and safety of weighing operations. Next, we will examine in detail the main elements of the project, its advantages and impact on the optimization of production processes.
The main goal was to create a fault-resistant software and hardware complex for centralized remote weighing of goods at railway weighing enterprises.
• monitoring the movement of materials and raw materials in real time
• reducing the influence of the human factor on weighing processes
A local computer network and cable system as well as a 220V power grid were designed and installed to power the workplaces in the central control room and the chief's office.
Switching video signals from workplaces to video walls is carried out through a 16x16 matrix switch, with the possibility of further expansion of the system - 4 inputs for dispatchers, 4 inputs for scalers, 8 - reserve for future expansion.
To display the weighing data in real time at the dispatchers' workplaces, a central video stand system (2x2 with 46” monitors) was installed. With the help of a scaler, you can both output images from different sources, and scale them to the entire video wall.
Additionally, two 46" auxiliary video walls are mounted one from each unit for improved monitoring.
To view and identify wagons, we have implemented a video surveillance system that includes automated video analytics to recognize wagon numbers, their contents and position on the scales.
This ensures accurate cargo identification and optimizes control processes.
Server equipment in this project plays a key role in ensuring stable operation, speed and functionality of the weight control system on railway weighing complexes. They are used to centrally store all information related to weighing, including data on cargoes, wagons and other critical indicators. Servers are responsible for processing information such as video analytics, car identification and weighing process control. In addition, the servers provide access to the necessary data and functions for dispatchers and other specialists who are engaged in monitoring weighing operations.
Central control and server equipment have been designed with the ability to connect up to 57 weighing complexes and have the potential for further scaling as the network of weighing enterprises expands.
To ensure the smooth operation of the network infrastructure, UPS with network cards were installed for monitoring. In the event of a power outage, the central uninterruptible power supply maintains the operation of the control room for at least 120 minutes.
We equipped weight-bearing objects with a fire alarm with the possibility of integration with a central control point, and also installed a security alarm with motion sensors and remote control of lighting.
Our specialists have implemented IP-telephony for dispatchers, providing the function of external voice communication.
The central weight control dispatcher has been integrated into the enterprise's corporate network with a new switch with gigabit subscriber ports and PoE support, allowing the IP phones of personnel to be connected. The workplaces of dispatchers and shift supervisors are equipped with IP phones and headsets for comfortable work.
For quick communication with remote objects, dispatchers and the shift supervisor received quick dial panels.
As part of the project, auxiliary software for dispatchers has been refined, which allows remote control of lighting, notifying dispatchers and shift supervisor of alarming events, as well as providing the train storer remote access to the gate with printed documentation, including remote opening and closing control Gateway opening.
Weight complexes were equipped with a system for printing hanging documents.
The control room is equipped with jobs for two on-call dispatchers, two reserve analysts, as well as a separate office for the shift supervisor. Each workplace is equipped with personal computers with specialized video cards and monitors, and dispatchers have the ability to display images on the video wall.
For the jobs of dispatchers and shift supervisor, the necessary furniture was also provided: cabinets for documentation, tables with controls, cabinets, shelves, a director's desk and chairs.
The customer received a full set of design and operational documentation, including specifications, sketch and working projects.
After the implementation of the complex, our specialists trained the customer's staff. During the launch period, technical support was provided for the smooth operation of the system.
Successfully designed, implemented, tested and put into industrial operation The complex fully meets the requirements of the customer. It includes a visual information display system for central dispatch weighing control, automated workplaces, video walls for monitoring and a voice communication system with weighing stations.
Integration of a stable complex of software and hardware solutions with centralized remote weighing enabled the customer to control the movement of goods and raw materials in real time. This greatly improved the accuracy and speed of operations, reducing the impact of the human factor and increasing the efficiency of the use of resources.
The introduction of fire and security alarms along with the remote lighting control system has increased the level of safety at the enterprise. This helps to avoid accidents and ensures stable operation of the weighing equipment.
Thanks to the new equipment and infrastructure, dispatchers' jobs have become more comfortable, which has increased the overall productivity of the staff. Training employees and providing them with modern tools for work has reduced the number of errors and improved the workflow.
The system includes video analytics and monitoring functions, allowing you to track car numbers, their content and location on the scales, facilitating detailed reporting and control over weighing operations.
The project was implemented taking into account the possibility of connecting up to 57 weighing stations, which makes it possible to further expand and increase service volumes.
Automation of many processes and increased reliability of the system allowed the customer to significantly reduce maintenance costs, ensuring high efficiency of work.
Thus, the implementation of the project has significantly improved the key aspects of the customer's work, improving the accuracy of weight control and overall productivity.
Public Joint Stock Company “ArcelorMittal Kryvyi Rih” - the largest player in the mining and metallurgical complex of Ukraine. It is part of the international corporation ArcelorMittal, which is a world leader in steel production.
The company has a complete metallurgical cycle, including coking chemical, mining and metallurgical production. Produces a wide range of products, among which - reinforcement, wire rod, agglomerate, cast iron, steel and rolled products. ArcelorMittal Kryvyi Rih is one of the largest producers of rolled steel in Ukraine.
The factory specializes in long rolling of ordinary and low-alloy steel grades. The company plays a key role in providing metal products to both domestic and foreign markets.
Зв'яжіться з нами, щоб отримати більше інформації про наші рішення та проєкти
